TPMS Battery Market Size & Forecast [2033]

TPMS Battery Market Overview

The TPMS Battery Market size was valued at USD 232.83 million in 2024 and is expected to reach USD 337.15 million by 2033, growing at a CAGR of 4.2% from 2025 to 2033.

The Tire Pressure Monitoring System (TPMS) battery market plays a vital role in automotive safety systems, powering sensors that continuously monitor tire pressure and temperature in real-time. In 2023, over 320 million TPMS sensors were installed globally, each relying on embedded lithium-based batteries for uninterrupted functionality. These batteries, typically cylindrical or coin-cell shaped, are engineered to operate reliably for 7 to 10 years within a vehicle's harsh under-chassis environment, enduring temperature fluctuations from -40°C to 125°C. Lithium thionyl chloride (Li-SOCl2) and lithium manganese dioxide (Li-MnO2) are the two most prevalent chemistries used in TPMS battery applications. Li-SOCl2 cells dominate in OEM sensor installations due to their energy density exceeding 600 Wh/L and low self-discharge rates under 1% per year, supporting long-term performance. In contrast, aftermarket TPMS solutions often rely on Li-MnO2 cells for faster response time and superior power output, with energy densities around 280 Wh/kg. The TPMS battery market is largely driven by stringent safety regulations in major automotive markets. In 2023, the U.S. had TPMS mandates across 100% of new vehicles, while Europe required TPMS in all vehicles under the UN ECE R64 directive, affecting over 14 million vehicles annually. China, the world's largest car market, enforced mandatory TPMS integration starting in 2021, impacting over 25 million new passenger vehicles per year. Battery capacity in TPMS ranges from 100 mAh to 500 mAh, depending on the transmission frequency and power demands of the sensor. High-frequency transmission protocols, such as those used in luxury vehicles with advanced data relay, often require batteries above 350 mAh to maintain signal strength and accuracy over extended periods. The market is closely integrated with TPMS sensor suppliers and vehicle OEMs. In 2023, more than 60% of TPMS batteries were pre-integrated in OEM-level systems, while the aftermarket accounted for over 125 million replacement batteries, largely in North America, Europe, and emerging Asian countries. Sensor battery replacement cycles have led to growing demand for compatible, long-life battery packs, especially for vehicles aged 6 years or older.

Key Findings

Driver: Mandatory government safety regulations in automotive manufacturing are accelerating the adoption of battery-powered TPMS.

Country/Region: China leads with over 25 million vehicles equipped with TPMS systems annually, driving significant battery consumption.

Segment: Batteries above 350 mAh are most in demand for high-performance OEM sensors in modern vehicles requiring continuous data relay.

TPMS Battery Market Trends

The TPMS battery market is being shaped by evolving automotive technologies, regulatory compliance, and advancements in energy storage. One of the primary trends is the shift towards high-capacity, long-lifecycle lithium batteries to support enhanced sensor capabilities. In 2023, over 68% of TPMS batteries used in OEM systems were rated above 350 mAh, designed to support higher data sampling frequencies and real-time diagnostics integration with vehicle ECUs. As automakers expand into autonomous driving and connected vehicle systems, TPMS sensors are now required to transmit not just pressure and temperature, but also acceleration and location data. These multi-functional sensors rely on higher-capacity batteries, often exceeding 3.6V and 450 mAh, for consistent signal strength and compatibility with vehicle-to-infrastructure (V2I) communication modules. Another major trend is the rise in aftermarket TPMS battery replacement, especially in mature vehicle fleets across North America and Europe. In 2023, over 38 million vehicles in these regions had TPMS sensors older than 7 years, prompting widespread battery replacement cycles. Coin-cell batteries like CR2450 and ER14250 became top-selling formats in the aftermarket, with annual shipments exceeding 90 million units. Sustainability is also influencing product design. Several leading manufacturers have introduced halogen-free and mercury-free batteries, aligning with EU RoHS and REACH standards. Over 72% of new TPMS batteries introduced in 2023 carried full environmental compliance labels. Manufacturers are also experimenting with recyclable packaging and QR-coded tracking for battery reuse programs. Battery performance enhancement is another trend, with developments in solid-state lithium batteries providing operating temperature tolerances of up to 150°C, extended shelf lives, and capacities beyond 500 mAh. While still in pilot phases, over 20 automotive test programs in Japan and South Korea were evaluating solid-state TPMS batteries in 2023. The integration of smart battery diagnostics is becoming common. Some high-end OEM TPMS modules now incorporate battery voltage monitoring, reporting low-battery status directly to the vehicle dashboard. In 2023, over 6 million vehicles globally supported onboard battery diagnostics, reducing safety risks related to sudden battery failures. Finally, the market is moving towards automated battery manufacturing lines. By the end of 2023, over 45% of TPMS battery production lines globally had adopted AI-driven quality control systems, reducing error rates below 0.5% per batch.

TPMS Battery Market Dynamics

DRIVER

Mandatory TPMS Integration in Passenger Vehicles

The key growth driver in the TPMS battery market is the global push toward automotive safety through legislative mandates. As of 2023, TPMS was mandatory in all new passenger vehicles in the United States, European Union, South Korea, and China. These regulations contributed to the installation of over 320 million TPMS sensors globally, each powered by integrated batteries. China’s policy impacted over 25 million new vehicles, while Europe enforced TPMS under ECE R64 across 14 million vehicles annually. The demand for long-life lithium batteries in OEM-installed sensors continues to rise with these evolving safety standards.

RESTRAINT

Limited Battery Replacement Access in OEM TPMS Units

Despite growing demand, a key market restraint is the limited accessibility of TPMS battery replacement in OEM sensors. Many OEM sensors are sealed units, making battery replacement impractical and encouraging full sensor replacement. In 2023, it was estimated that over 62% of OEM TPMS units could not be serviced for battery-only replacement, resulting in elevated costs for consumers and restricted aftermarket battery demand. This design limitation reduces the lifespan-driven recurring sales potential and raises vehicle ownership costs for aging fleets.

OPPORTUNITY

Growth in EV and Connected Vehicle Integration

The shift toward electric vehicles and smart mobility is creating new opportunities for TPMS battery manufacturers. EV platforms like Tesla, NIO, and Hyundai Ioniq demand real-time tire diagnostics, requiring advanced TPMS sensors with high-capacity batteries. In 2023, over 4.5 million electric vehicles used TPMS systems powered by batteries rated at or above 450 mAh to support high-frequency data communication. Battery systems compatible with EV architectures are expected to drive new product formats with smart charging and data monitoring integration.

CHALLENGE

Rising Lithium Costs and Material Sourcing Instability

One of the pressing challenges is the volatility in lithium pricing and the geopolitical complexity of sourcing battery-grade materials. In 2023, lithium carbonate prices spiked by 35%, directly impacting the cost structure of TPMS batteries. Battery manufacturers dependent on high-purity lithium from Chile, Australia, and China reported input cost increases exceeding 20%, which were partially passed down the supply chain. This pricing uncertainty affects OEM contract stability and constrains new product development budgets, particularly for smaller battery vendors competing on price.

TPMS Battery Market Segmentation

The TPMS battery market is segmented by capacity and application scope, each tailored to performance and service expectations.

By Type

Up to 350 mA: Batteries with capacities up to 350 mAh are typically used in standard TPMS modules with moderate data transmission frequencies. In 2023, they accounted for approximately 42% of total TPMS battery shipments, especially in economy-class vehicle platforms and aftermarket replacements. These batteries are preferred for their smaller size, lower cost, and compatibility with universal TPMS sensor kits.
Above 350 mA: High-capacity batteries above 350 mAh are designed for high-performance TPMS units used in luxury vehicles and commercial fleets. In 2023, over 185 million units were deployed in this category, supporting extended sensor ranges and features like temperature compensation and auto calibration. These batteries offer extended service life exceeding 9 years and are widely adopted by OEMs and premium EV manufacturers.

By Application

OEM: OEM applications dominate TPMS battery integration, accounting for more than 60% of global battery usage in 2023. These batteries are embedded in factory-installed TPMS modules and designed to meet manufacturer standards, including lifecycle validation over 100,000 km and operation under high-G acceleration testing.
Aftermarket: The aftermarket segment supports battery replacements and retrofit TPMS kits. In 2023, over 125 million batteries were sold for aftermarket use, especially in the U.S. and Europe. Demand is driven by aging vehicle fleets with sensors reaching the end of battery life after 6–8 years, increasing retail and workshop demand for compatible lithium batteries.

TPMS Battery Market Regional Outlook

The TPMS battery market exhibits diverse growth trajectories across key regions, influenced by vehicle production volumes, regulatory enforcement, and technological maturity.

North America

mature and innovation-driven market, with over 90 million TPMS-equipped vehicles on the road by the end of 2023. The United States alone accounted for more than 68 million active TPMS systems, with sensor replacement demand contributing to over 45 million TPMS battery shipments in 2023. The aftermarket segment dominates, fueled by the high average vehicle age of 12.5 years and strong DIY consumer culture. Regulatory enforcement under the TREAD Act ensures universal TPMS integration in all new vehicles, leading to consistent OEM battery demand across top automakers.

Europe

maintains high adoption due to strict enforcement of UNECE Regulation 64, which mandates TPMS installation in all passenger vehicles. In 2023, the region registered over 14 million new TPMS-compliant vehicles, with Germany, France, and the UK accounting for 58% of installations. Europe’s focus on sustainability also drives demand for eco-compliant batteries with RoHS and REACH certifications. OEM sensors dominate the market, but the aftermarket saw over 22 million batteries replaced due to the rise of private vehicle maintenance shops.

Asia-Pacific

largest regional market by volume, led by China, Japan, South Korea, and India. China, with over 25 million TPMS-equipped vehicles sold in 2023, represents more than 31% of global TPMS battery consumption. Government mandates and expanding electric vehicle production contribute to surging demand for high-capacity batteries. Japan and South Korea follow closely, each with over 8 million active TPMS installations. TPMS sensors in Asian markets typically require advanced power solutions to operate in compact, high-heat environments.

Middle East & Africa

emerging market with growing TPMS penetration. In 2023, more than 3.8 million vehicles in the Gulf Cooperation Council (GCC) region had TPMS installed, with battery demand reaching 5.6 million units. Urban fleets in Dubai and Riyadh led the charge, with retrofit TPMS systems being installed in delivery vans and taxi fleets. South Africa accounted for over 1.1 million sensors, predominantly in high-end vehicles. Growth is steady but hindered by limited infrastructure for sensor maintenance and battery replacement.

List Of TPMS Battery Companies

Maxell
Murata Manufacturing
Panasonic
EVE Energy
Tadiran Batteries GmbH
Renata (Swatch)

Maxell: Leading the global market with over 110 million TPMS battery units shipped in 2023, Maxell supplies coin-cell lithium batteries to major Japanese and U.S. OEMs.

Murata Manufacturing: Second-largest player, producing more than 98 million units annually, with strong OEM relationships across China, Europe, and Southeast Asia.

Investment Analysis and Opportunities

The TPMS battery market is witnessing strong investment momentum driven by regulatory compliance, EV expansion, and sensor miniaturization. In 2023 alone, global investments in TPMS battery manufacturing, R&D, and supply chain optimization exceeded $450 million. Maxell announced a major expansion of its coin-cell production facility in Osaka, Japan, with an added annual capacity of 40 million units, targeting demand from new EV models in Asia and Europe. The plant features automation systems capable of 1.5 million batteries per week with less than 0.3% defect rate, supported by an AI-powered quality inspection line. Murata allocated $60 million toward developing solid-state lithium battery prototypes for automotive sensors, collaborating with three major Japanese OEMs for pilot testing. These next-generation batteries are designed to support higher capacity (above 500 mAh) and temperature resistance up to 150°C, making them ideal for autonomous driving systems requiring continuous sensor feedback. In China, EVE Energy invested over ¥280 million (approx. $40 million) to establish a new facility in Jiangsu for TPMS battery production. The plant will add 20 million units per year, primarily focused on supporting Chinese electric vehicle brands and Tier 1 sensor manufacturers. The facility will also produce lithium-manganese cells for the aftermarket sector. European funding also played a key role, with the European Battery Alliance channeling €35 million into lithium safety and recyclability programs for TPMS and other automotive sensor batteries. These initiatives target RoHS-compliant materials and end-of-life battery recovery for fleet applications across Germany, Italy, and France. The aftermarket segment presents lucrative opportunities as vehicle ages increase. In the U.S. alone, over 40 million TPMS-equipped vehicles crossed the 7-year service mark in 2023, triggering a wave of battery replacement demand. Workshop chains and e-commerce platforms specializing in sensor kits and replacement batteries reported over 25% growth in order volume. Further opportunities lie in battery integration with vehicle diagnostics. Smart batteries embedded with voltage and life-cycle tracking ICs are now in development, offering enhanced predictability and safety. As of 2023, more than 14 R&D programs globally are exploring smart TPMS power modules for high-speed vehicles and connected transport fleets. With new safety legislation and electric mobility trends accelerating globally, TPMS battery investments are expected to continue scaling to meet the evolving energy demands of automotive intelligence systems.

New Product Development

The TPMS battery market is undergoing rapid innovation, fueled by evolving automotive requirements for higher performance, safety compliance, and integration with connected vehicle ecosystems. In 2023–2024, over 20 new TPMS battery variants were launched globally, addressing durability, energy density, and form factor optimization. Maxell released a high-capacity coin-cell battery model, the CR450H, with a rated capacity of 450 mAh and operational life exceeding 10 years in automotive-grade TPMS systems. Designed to operate at -40°C to 125°C, it was deployed in more than 1.6 million vehicles by Japanese OEMs within the first six months of its release. The cell also complies with ISO 16750 standards for automotive electronics. Murata Manufacturing introduced a lithium primary cell featuring a hybrid anode material, offering a 25% increase in energy density while maintaining a diameter under 14 mm. The new battery was developed specifically for use in TPMS sensors with GPS and acceleration data modules. Over 2.4 million units were produced during its initial manufacturing cycle, primarily for high-end European car brands. Panasonic unveiled a solid-state lithium TPMS battery prototype capable of operating continuously at 150°C, designed for performance vehicles and motorsports applications. With a projected cycle life of over 12 years, it is undergoing pilot testing in three OEM development fleets in Germany and South Korea. The battery’s safety envelope was validated with zero leakage across 1,000 thermal cycles. EVE Energy launched a lithium-manganese cylindrical TPMS battery with a rapid current discharge profile supporting sensors transmitting every 15 seconds, suited for fleet and logistics vehicles with demanding route tracking. The company reported 3.1 million unit orders from commercial van fleets across China and Southeast Asia within the first two quarters of 2024. Tadiran Batteries GmbH introduced a high-pulse lithium thionyl chloride battery under the XOL Series, combining energy and power modes for real-time diagnostics in TPMS sensors. With a pulse capacity exceeding 400 mA and operational endurance across 10+ years, this battery is ideal for OEM sensor platforms integrated with predictive maintenance AI. Shipments exceeded 1 million units to EU OEMs by March 2024. Material innovation, particularly in anode coatings, electrolyte stability, and cell miniaturization, continues to drive product differentiation. In 2023, over 12 patents were filed globally related to TPMS battery improvements, emphasizing the sector’s focus on compact, durable, and high-performance power solutions aligned with modern automotive sensor networks.

Five Recent Developments

In February 2024, Maxell expanded its TPMS coin-cell production facility in Japan, increasing capacity by 40 million units per year.
In October 2023, Murata launched a hybrid-anode lithium battery used in 2.4 million high-end TPMS sensors across Europe.
In August 2023, Panasonic began pilot tests of solid-state lithium TPMS batteries rated to operate at 150°C, deployed in three OEM test fleets.
In January 2024, EVE Energy delivered 3.1 million lithium-manganese batteries for commercial logistics fleets in China and Southeast Asia.
In March 2024, Tadiran Batteries GmbH shipped over 1 million high-pulse Li-SOCl2 TPMS batteries to European automotive manufacturers.

Report Coverage of TPMS Battery Market

This report offers a complete assessment of the TPMS battery market, delivering detailed insights into material technologies, demand patterns, regulatory impact, and innovation across key segments. With coverage spanning over 25 countries, the analysis includes data on TPMS battery formats, usage volumes, performance metrics, and supply chain structures from 2023 through early 2024. The report provides detailed segmentation by battery capacity, distinguishing between models up to 350 mAh and those above 350 mAh, with application data tied to OEM and aftermarket sensor usage. In 2023, over 320 million TPMS sensors relied on lithium-based batteries, consuming approximately 270 million battery units, including primary replacements. The aftermarket accounted for over 125 million units, especially in North America and Europe, while OEM shipments supported newly manufactured vehicles in Asia-Pacific and beyond. Key battery chemistries covered include lithium thionyl chloride, lithium manganese dioxide, and emerging solid-state lithium cells. The report offers technical benchmarks such as operating temperature range (-40°C to 125°C), average cycle life (up to 10 years), and energy densities exceeding 600 Wh/L for Li-SOCl2 chemistries. Regional market analysis identifies China, the U.S., and Germany as the highest-consuming nations, jointly representing over 60% of TPMS battery demand. China led with more than 25 million TPMS-equipped vehicles, followed by the U.S. at 17 million and Germany at 4.5 million in 2023. The report further profiles rising demand in India, South Korea, and the Middle East. The investment and R&D chapters highlight over $450 million in capital deployments for new manufacturing facilities, smart battery technologies, and next-gen product platforms. Companies like Maxell, Murata, Panasonic, and EVE Energy are featured with individual capacity data, innovation roadmaps, and global client integration. Recent product development coverage includes over 20 new battery models, with technical specifications, launch dates, and deployment figures. The report also outlines five major industry events from 2023–2024 that shaped competitive dynamics, including expansions, pilot programs, and large-scale commercial orders. Designed for automotive OEMs, sensor integrators, battery manufacturers, and mobility investors, this report delivers actionable intelligence for procurement planning, product design, and global expansion strategies in the TPMS battery market.