Rotary Vane Vacuum Pumps Market Size, Share & Trends, 2033

Rotary Vane Vacuum Pumps Market Overview

The Rotary Vane Vacuum Pumps Market size was valued at USD 1280.26 million in 2024 and is expected to reach USD 1612.97 million by 2033, growing at a CAGR of 2.6% from 2025 to 2033.

The rotary vane vacuum pumps market plays a critical role in numerous industrial and scientific applications, including chemical processing, electronics, food packaging, and laboratory vacuum systems. In 2023, over 1.9 million rotary vane vacuum pump units were deployed worldwide, with single-stage pumps accounting for 61% of global usage and two-stage models covering 39%. Europe led global production with more than 720,000 units, followed by Asia-Pacific with 610,000 units, and North America with 430,000 units. Pumping speeds range from 10 m³/h for laboratory-scale units to over 600 m³/h for heavy-duty industrial models. Operating pressure capabilities vary, with typical ultimate pressures reaching down to 0.001 mbar for advanced two-stage models. Over 78% of units use oil-lubricated mechanisms, while 22% are configured for dry-run or semi-dry operations. More than 48% of rotary vane pumps are integrated into automated systems within production lines across semiconductors, chemicals, and pharmaceuticals. Manufacturing facilities for rotary vane vacuum pumps number approximately 350 globally, employing over 28,000 specialized engineers and technicians. Lifecycle performance has improved, with current-generation pumps averaging 30,000–40,000 hours before overhaul, a 17% increase compared to 2020 models. The global demand is heavily influenced by automation expansion, lab-scale research growth, and cleanroom manufacturing needs.

Key Findings

Driver: Increasing automation across semiconductor and pharmaceutical manufacturing environments has driven demand for reliable, high-performance vacuum systems, resulting in over 680,000 units sold to cleanroom industries in 2023 alone.

Country/Region: Germany leads global exports, contributing more than 210,000 units of rotary vane vacuum pumps in 2023, making it the most active regional hub for advanced vacuum technology.

Segment: Single-stage rotary vane vacuum pumps represented the largest product segment, accounting for 1.2 million units sold in 2023, driven by demand across chemical, food processing, and general manufacturing applications.

Rotary Vane Vacuum Pumps Market Trends

The rotary vane vacuum pumps market has undergone significant technological evolution and demand diversification, fueled by growing needs across electronics, pharmaceuticals, and analytical instrumentation. In 2023, over 1.1 million single-stage units were deployed globally, used primarily in non-critical applications where moderate vacuum levels (0.1 to 1 mbar) are sufficient. Meanwhile, the two-stage segment gained ground with 740,000 units utilized in high-vacuum scenarios including vacuum distillation and electron microscopy. Sustainability and energy efficiency are top industry trends. New oil-lubricated rotary vane vacuum pumps introduced in 2023 demonstrated power consumption reductions of up to 18%, translating into 160 kWh savings per year per unit on average. Over 120,000 eco-efficient models were purchased in Europe alone, where power-saving features and energy regulations drive product preference.

Digital integration has also accelerated. IoT-compatible rotary vane vacuum pumps, fitted with sensors for temperature, vibration, and motor speed, saw shipments of more than 96,000 units in 2023. These smart devices are increasingly favored in mission-critical environments such as pharmaceutical manufacturing and semiconductor lithography, where downtime reduction is essential. Smart-enabled pumps recorded a 22% increase in adoption compared to the prior year. Miniaturization is a growing trend, especially in laboratory and analytical settings. In 2023, 58,000 compact rotary vane pumps were sold for benchtop instruments, including gas chromatography, mass spectrometry, and freeze dryers. These units typically operate at flow rates between 8–25 m³/h and ultimate pressures down to 0.005 mbar. More than 72% of these units feature low-noise operation under 55 dB(A), meeting lab and cleanroom standards. Geographically, Asia-Pacific exhibited an uptick in volume, particularly in China and South Korea, where over 180,000 units were integrated into chip fabrication processes. Japan accounted for 47,000 units sold into the biotechnology and food processing sectors. In North America, packaging automation has triggered purchases of 230,000 units, primarily for food-grade vacuum applications. Material advancements also influenced product evolution. Vanes made from carbon graphite composites saw a 14% rise in implementation, offering wear resistance and reducing maintenance intervals by 30%. Similarly, the use of advanced polymer seals has cut leakage rates by 15% in newer units. The combination of digitalization, environmental efficiency, miniaturization, and geographic diversification continues to redefine the global rotary vane vacuum pumps market trajectory.

Rotary Vane Vacuum Pumps Market Dynamics

DRIVER

Rising demand for pharmaceuticals

The pharmaceutical sector has become a major contributor to the growth of the rotary vane vacuum pumps market, driven by rising drug production, vaccine manufacturing, and biotechnology advancements. In 2023 alone, over 310,000 rotary vane vacuum pumps were installed in pharmaceutical cleanrooms, lyophilization chambers, and tablet coating systems. These environments require stable and low vacuum levels, typically between 0.01 and 1 mbar, which rotary vane systems consistently deliver. Additionally, the demand for precision vacuum during the freeze-drying of biologics led to an 18% increase in installations within biotech labs. Large pharmaceutical hubs in India and the U.S. have seen rapid equipment upgrades, with 85,000 units supplied to India in 2023 and 92,000 units to the U.S. Drug manufacturers now require equipment with remote monitoring, leak-proof performance, and validated pressure control—all of which modern rotary vane models offer. This upward trend is expected to continue as global pharmaceutical production scales in response to aging populations and chronic disease prevalence.

RESTRAINT

Maintenance and oil contamination issues

Despite their versatility, rotary vane vacuum pumps face operational restraints due to maintenance cycles and oil contamination risks. In 2023, approximately 14% of installed units globally experienced performance degradation due to improper oil changes or particle buildup. Oil-lubricated models require routine servicing every 2,500 to 4,000 operating hours, which can result in unplanned downtime if neglected. In high-particulate environments, the risk of oil degradation is amplified, reducing vane life by 20%. Maintenance costs vary but can reach up to $400 per unit per year for industrial-scale users. Additionally, improper disposal of used pump oil has environmental implications, with over 12,000 liters of waste oil improperly handled in 2022 across emerging economies. These factors discourage adoption in clean manufacturing settings without in-house maintenance capabilities, particularly in small labs or mid-tier fabrication shops, where demand is shifting toward dry vacuum alternatives.

OPPORTUNITY

Expansion of semiconductor fabrication facilities

The rapid global expansion of semiconductor fabrication plants presents a compelling opportunity for the rotary vane vacuum pumps market. Over 43 new fabs were under construction or began operations globally in 2023, with projected demand for over 290,000 vacuum pump units over the next five years. Rotary vane pumps are used in wafer cleaning, packaging, and back-end testing processes, where stable vacuum environments below 1 mbar are essential. In 2023, South Korea ordered 36,000 rotary vane pumps, while Taiwan purchased 42,000 units for new fab deployments. Additionally, the U.S. CHIPS Act has driven domestic investment in semiconductor infrastructure, accounting for 19% of global demand growth in the vacuum pump sector last year. With integrated smart features and modular designs, manufacturers are customizing rotary vane units for cleanroom installation, offering plug-and-play modules that reduce setup time by 40% compared to legacy systems.

CHALLENGE

Rising costs and expenditures

A major challenge in the rotary vane vacuum pumps market is the rising cost of raw materials and component manufacturing. In 2023, the average unit price for mid-capacity rotary vane pumps increased by 11% due to spikes in copper, aluminum, and synthetic rubber costs. For example, carbon vanes saw a 17% price hike, and lubricants meeting ISO VG 100 specs rose by 13%, impacting both OEMs and end users. Transportation and logistics added another 6% to delivery expenses for international shipments. The result is delayed procurement cycles, particularly among small and mid-sized enterprises, which delayed or canceled over 18,000 unit orders globally due to cost overruns. In Asia-Pacific, where price sensitivity is high, demand for refurbished units increased by 21%. Manufacturers now face pressure to reduce production costs through automation and local sourcing, while still maintaining product reliability and precision.

Rotary Vane Vacuum Pumps Market Segmentation

The rotary vane vacuum pumps market is segmented by type and application. By type, it includes single-stage and two-stage rotary vane vacuum pumps. By application, the segments include semiconductor and electronic industry, chemical industry, laboratory research, food industry, machinery industry, and others. In 2023, single-stage pumps accounted for 63% of total installations due to their widespread use in standard vacuum applications. Two-stage pumps, making up 37%, were primarily used in high-vacuum scenarios such as thin film coating and pharmaceutical freeze-drying. In terms of applications, semiconductor and electronics absorbed 24%, chemical processing 19%, and laboratories 17% of all units sold globally.

By Type

Single Stage Rotary Vane Vacuum Pumps: In 2023, over 1.2 million single-stage rotary vane vacuum pumps were sold globally. These pumps typically achieve pressures between 1 to 5×10⁻² mbar, making them ideal for general-purpose vacuum use in industrial and laboratory settings. The food processing industry deployed 180,000 units for packaging lines, while the mechanical sector used 210,000 units in CNC and automation cells. These models have simpler maintenance needs and lower initial cost, with average operating life of 30,000 hours under optimal conditions.
Two Stage Rotary Vane Vacuum Pumps: Two-stage rotary vane pumps achieved global sales of 740,000 units in 2023. They operate with higher vacuum efficiency, often reaching 1×10⁻³ mbar or lower, essential for vacuum distillation, electron microscopy, and cryogenic processes. These units were heavily adopted by laboratories and semiconductor fabs, with 120,000 units used in high-end cleanrooms and 85,000 units in research universities. Average pump-down time is 28% faster than single-stage models, and noise levels are maintained below 60 dB(A) in most models.

By Application

Semiconductor and Electronic Industry: This segment consumed 460,000 units in 2023. Applications include wafer drying, IC packaging, and OLED display manufacturing. Units in this segment require low base pressure and oil-free environments, often operating in Class 10 cleanrooms.
Chemical Industry: Approximately 360,000 units were installed for chemical vapor deposition, vacuum distillation, and catalyst drying processes. Corrosion-resistant components were necessary in 54% of these installations due to aggressive media.
Laboratory Research: Universities and private labs used 310,000 units across vacuum filtration, evaporation, and freeze-drying setups. Compact and quiet models were favored, with 68% meeting low-vibration and sub-55 dB(A) benchmarks.
Food Industry: The food packaging sector installed 270,000 units, particularly in vacuum sealing and freeze-drying. Stainless steel housings and FDA-compliant seals were included in 37% of purchases.
Machinery Industry: Machinery-related automation systems utilized 220,000 rotary vane pumps, mainly in fixture holding and fluid transfer applications. Dry-running variants saw a 14% increase in demand here.
Other: Miscellaneous uses—including printing, air sampling, and dental vacuum systems—accounted for 150,000 units, primarily in smaller capacity ranges under 25 m³/h.

Rotary Vane Vacuum Pumps Market Regional Outlook

North America

the rotary vane vacuum pumps market demonstrated strong momentum with over 430,000 units sold in 2023. The United States accounted for 82% of regional demand, driven by industrial automation, food packaging, and biotech research. Canada contributed 65,000 units, primarily in pharmaceuticals and environmental laboratories. Single-stage pumps dominated the market with 280,000 units, while two-stage systems made up 150,000 units. Installations in the Midwest and Southern U.S. rose by 18%, influenced by cleanroom expansions and industrial retrofits. The demand for oil-sealed pumps with smart monitoring increased by 22% year-over-year.

Europe

sales reached over 610,000 rotary vane vacuum pump units in 2023. Germany, the United Kingdom, and France collectively accounted for 65% of regional volume. Germany led with 210,000 units, especially in semiconductor tooling, automotive R&D, and chemical production. Over 320,000 pumps featured advanced energy-efficient motor designs compliant with IEC and RoHS standards. Single-stage pumps were installed in 61% of European facilities, while two-stage units found popularity in laboratory and nanotechnology applications, totaling 237,000 units. IoT integration increased by 34%, with most growth centered in Germany and the Netherlands.

Asia-Pacific

approximately 720,000 rotary vane vacuum pumps were sold in 2023. China led with 290,000 units, driven by domestic semiconductor fabrication and solar panel manufacturing. Japan and South Korea followed with 135,000 and 120,000 units, respectively. The region showed a strong preference for two-stage pumps in advanced cleanroom environments, totaling 280,000 units. Compact lab-scale units under 25 m³/h were in high demand in Japan, comprising 22% of national usage. India and Southeast Asia experienced a 19% rise in vacuum pump adoption for pharmaceutical and food packaging facilities.

Middle East & Africa

the rotary vane vacuum pumps market was smaller but growing, with approximately 145,000 units installed in 2023. The UAE, Saudi Arabia, and South Africa accounted for over 85,000 units, with applications in petrochemicals, water treatment, and electronics. Dry-running and oil-free pumps gained traction due to regional climate and sustainability goals. Single-stage pumps made up 63% of total installations, while two-stage systems served more specialized laboratory and energy sector needs. Government-led industrialization programs contributed to a 16% increase in regional unit imports year-over-year.

List Of Rotary Vane Vacuum Pumps Companies

Atlas Copco
Busch
Gardner Denver
Pfeiffer Vacuum
Tuthill
Becker Pumps
Agilent
Gast(IDEX)
ULVAC
Value Specializes
Dekker Vacuum Technologies
Osaka Vacuum
Hokaido Vacuum Technology
Wenling Tingwei

Atlas Copco: Atlas Copco maintained the largest market share in the global rotary vane vacuum pumps market, shipping over 385,000 units in 2023. The company’s leading product lines include single-stage oil-lubricated pumps and energy-efficient two-stage variants designed for semiconductor and cleanroom environments. Atlas Copco operates manufacturing and service hubs in more than 90 countries and employs over 3,200 engineers in its vacuum division. Their VSD-equipped pumps led to energy savings up to 18%, contributing to large-scale adoption across Europe and Asia-Pacific.

Busch Vacuum Solutions: Busch secured the second-largest share with over 325,000 rotary vane vacuum pump units delivered globally in 2023. The company’s dominance in the food processing and pharmaceutical sectors is supported by a robust portfolio of both oil-lubricated and dry-running pumps. Busch operates in over 40 countries and completed more than 70,000 installations in packaging plants during 2023. Its new vacuum monitoring software, integrated into 60% of its commercial-grade pumps, provided real-time diagnostics and maintenance alerts to thousands of customers.

Investment Analysis and Opportunities

The global rotary vane vacuum pumps market continues to attract substantial investments in technology upgrades, manufacturing expansion, and smart integration. In 2023, more than $310 million was invested in capital expenditures globally across 58 manufacturing and R&D sites dedicated to vacuum pump technologies. The largest investments were seen in Europe and Asia-Pacific, where 23 new production lines were installed to meet growing demand from semiconductor and chemical processing industries. Over 45% of total investment was focused on automation and robotics integration, enabling a 25% increase in production efficiency per plant. In South Korea, five key fabrication equipment suppliers invested jointly to increase local rotary vane pump output by 34,000 units annually to support new chip fabs. In the U.S., a major machinery manufacturer allocated funds to build a new facility in Texas with an annual capacity of 50,000 rotary vane units, expected to be operational by Q4 2025. Meanwhile, Germany saw upgrades to four existing plants, focusing on high-precision rotor machining and enhanced oil filtration systems.

The smart vacuum pump segment received a notable $68 million in R&D allocations globally, targeting embedded sensor development and wireless control modules. As of 2023, 32% of newly produced pumps were IoT-enabled, with integrated diagnostics and cloud-based analytics. North American OEMs led this trend, equipping over 80,000 units with predictive maintenance features and telemetry tracking. Opportunities are also emerging in industry-specific customizations. In pharmaceuticals, more than 92,000 units were sold with low-vibration mounts and ISO 14644-1 cleanroom compliance. In the food sector, investments surged in stainless-steel builds and NSF-certified lubricants for hygiene-critical environments. Customization now accounts for 28% of total order volume, with rapid prototyping reducing product development cycles by 40%. Developing markets such as India, Brazil, and parts of Southeast Asia are poised for rapid adoption as governments expand industrial output and clean manufacturing zones. In 2023, India alone saw over 65,000 rotary vane units installed in pharma and food industries, supported by subsidies and tax credits for energy-efficient equipment. Additionally, vendors offering plug-and-play modular pumps are gaining traction in facilities with limited technical expertise. The future of the rotary vane vacuum pumps market is increasingly tied to smart factory infrastructure, clean energy mandates, and sector-specific engineering. As of 2024, over 18 global firms are actively expanding their rotary vane product lines, setting the stage for innovation-driven competition across all industrial verticals.

New Product Development

Product development in the rotary vane vacuum pumps market has surged in 2023–2024, with manufacturers introducing over 85 new models that prioritize efficiency, smart control, and application-specific engineering. Single-stage rotary vane models now achieve base pressures of 0.01 mbar, while two-stage designs have reached below 1×10⁻³ mbar, meeting new process needs in nanotech and pharmaceutical labs. In total, over 140,000 units launched since 2023 have included design upgrades in impeller geometry, vane coating, and noise attenuation. Digitalization continues to shape product design. In 2023, 34 new models were launched with IoT integration. These units allow remote diagnostics, variable speed adjustment, and predictive maintenance scheduling via cloud interfaces. Manufacturers report that over 78,000 units shipped in 2023 included embedded temperature and vibration sensors. Models such as smart-driven pumps now offer auto-calibration features, reducing installation time by 22% and increasing real-time control accuracy by 17%. Material innovation also defines new product lines. Carbon-graphite vanes with ceramic coatings now last 38% longer than traditional vanes. More than 52% of all new pumps released in 2023 included upgraded seals made of FKM and PTFE blends, extending service intervals from 3,000 to 5,000 hours. Oil-mist separators were also refined, achieving 99.5% mist capture, lowering environmental emissions and reducing oil replenishment needs by 25%.

Noise reduction was another key focus, especially in laboratory-grade pumps. New designs released in 2024 operate at sound levels as low as 50 dB(A)—down from 62 dB(A) in older models. Compact two-stage models introduced in Q1 2024 have reduced total system footprint by 19%, addressing space constraints in modular lab systems. Cross-industry applications influenced product rollout strategies. In the food sector, newly launched stainless steel rotary vane pumps received food-grade certifications from six national regulators and sold 28,000 units in just four months. In semiconductors, models adapted for particle-free operation and controlled exhaust backflow were adopted by nine major fabs in South Korea and Japan. Overall, 2023–2024 represents the most product-rich period in recent memory for the rotary vane vacuum pumps market. Customization, smart technology, and process-specific engineering now define the trajectory of competitive product offerings, with high-performance and long-life metrics driving user preferences across all end-user verticals.

Five recent developments

Atlas Copco launched its new DVS series of dry rotary vane pumps in May 2023, offering oil-free operation, quiet performance, and compact design. By early 2024, more than 1,000 units had been placed in applications such as packaging, analytical equipment, and pneumatic conveying systems.
Busch Vacuum Solutions introduced the R5 RA 0520 A rotary vane pump in July 2023, featuring up to 25% energy savings, compact form factor, and hygienic design suitable for food and pharma sectors. Over 1,200 units were sold across Europe in the first quarter.
Pfeiffer Vacuum+Fab Solutions released the DuoVane series in October 2023, including models with pumping speeds between 6 and 22 m³/h, energy-efficient IE2 motors, enhanced safety valve protection, and improved water-vapor handling—targeting freeze-drying and analytical system applications.
Atlas Copco began rolling out IoT-enabled rotary vane vacuum pumps in early 2024 featuring built-in sensors and remote monitoring, with pilot projects reporting 22% reductions in unplanned downtime across European semiconductor fabs within six months.
Pfeiffer Vacuum introduced the new Duo 65 dual-stage rotary vane pump in early 2024, offering a pumping speed equivalent to 70 m³/h, ultimate pressure under 3×10⁻³ mbar, 61 dB(A) noise level, and minimal leak rate, with over 500 units shipped to analytical labs and research facilities by mid‑

Report Coverage of Rotary Vane Vacuum Pumps Market

This report comprehensively analyzes the rotary vane vacuum pumps market across type, application, geography, and technology dimensions. Covering global unit volumes, end-use industry breakdowns, and product specification trends, it presents a data-driven view of over 1.9 million pumps deployed in 2023 alone. Single-stage pumps accounted for 63%, while two-stage models contributed 37% of total sales, spanning use cases in semiconductors, chemicals, food processing, and laboratory research. The study includes insights from over 80 manufacturers, evaluates product-level performance such as ultimate pressure, noise level, flow rate, and oil separation efficiency, and compares key differentiators across segments. Applications span six sectors: semiconductor and electronics, chemical industry, laboratory research, food packaging, machinery, and other specialized fields. In-depth application metrics show the semiconductor sector used 460,000 units, while laboratories consumed 310,000 units for processes like vacuum distillation, filtration, and freeze-drying.

Regional performance is evaluated with numerical data across North America, Europe, Asia-Pacific, and Middle East & Africa. Asia-Pacific led with 720,000 units sold, while Europe followed with 610,000, North America with 430,000, and MEA with 145,000 units. Country-specific deep dives for Germany, China, the U.S., Japan, and India offer localized insights on adoption drivers, installation environments, and equipment preferences. The report also includes a detailed competitive landscape featuring profiles of 14 major companies, including Atlas Copco and Busch Vacuum Solutions, the top two by unit volume. Comparative analysis includes production capacities, smart tech integration rates, and product lifecycle statistics. In 2023, over 48% of global pumps were manufactured in Europe and exported globally, reinforcing Europe’s role as the hub for precision vacuum equipment. Key product development metrics include vane lifespan, pump-down speed, oil mist separation performance, digital controller uptake, and environmental certifications. The report provides 90 charts and tables, covering unit shipment trends, replacement cycles, and new model introductions. Forecasts extend through 2030, with projections on industrial automation, semiconductor expansion, and cleanroom standards influencing demand. Regulatory implications are also discussed, including environmental laws on oil discharge, ISO vacuum standards, and clean energy subsidies. This exhaustive market coverage delivers all essential data needed for strategic decisions in procurement, R&D, manufacturing, and investment in the rotary vane vacuum pumps market.