Rolling Press Machine Market Size, Share, Growth, and Industry Analysis, By Type (Less than 1500mm,1500mm-1800mm,Above 1800mm), By Application (Cement and Building Materials,Metallurgy,Other), Regional Insights and Forecast to 2033

Rolling Press Machine Market Overview

The Rolling Press Machine Market size was valued at USD 698.88 million in 2024 and is expected to reach USD 941.56 million by 2033, growing at a CAGR of 3.4% from 2025 to 2033.

The rolling press machine market is a crucial segment of the industrial manufacturing industry, driven by the increasing demand for material densification, enhanced product uniformity, and production scalability. Rolling press machines are extensively used in industries such as metallurgy, cement, ceramics, pharmaceuticals, and battery manufacturing. In 2024, over 5,700 units of rolling press machines were shipped globally, with Asia-Pacific contributing to nearly 45% of total demand. The rising use of high-pressure grinding rolls (HPGR) in cement plants and metal processing units has significantly influenced market growth. Over 62% of newly installed rolling press machines in 2023 featured energy-efficient and automated capabilities, in line with the industrial push towards sustainable production. China and India continue to be leading manufacturing hubs, contributing to over 1,800 installations annually. Moreover, lithium-ion battery manufacturers increasingly adopt compact rolling press systems, with approximately 900 units integrated into battery production lines across East Asia in 2023 alone. Demand for rolling press machines in retrofitting operations has also grown by 18% year-on-year. With a focus on enhanced throughput, modern systems now offer pressing force beyond 100 kN per linear centimeter and throughput of up to 1,200 tons per hour. The market continues to evolve through technological innovations and automation integration.

Key Findings

Top Driver Reason: Rapid industrial automation in battery and cement sectors is accelerating demand for rolling press machines.

Top Country/Region: China dominates the market with over 37% of global rolling press installations in 2024.

Top Segment: The “Cement and Building Materials” segment accounted for over 42% of total machine utilization in 2023.

Rolling Press Machine Market Trends

The rolling press machine market is experiencing dynamic growth, influenced by industrial digitization, advancements in material processing, and the global shift toward energy-efficient manufacturing. In 2024, over 3,000 new rolling press machines integrated smart sensor technology, marking a 27% increase from the previous year. Automation and predictive maintenance tools are being embedded in over 55% of new installations, allowing real-time data monitoring and minimizing operational downtimes by up to 35%. One of the most significant trends is the integration of high-pressure grinding rolls (HPGR) in the cement and metallurgical sectors. HPGR units now represent over 33% of the total rolling press machine market, with average roller diameters exceeding 1,500 mm and operating pressures above 150 MPa. The demand for compact and high-output machines in lithium-ion battery production has surged, particularly in East Asia. More than 900 machines were deployed in this application in 2023 alone, supporting electrode sheet manufacturing at speeds exceeding 100 meters per minute. Another trend is the development of modular rolling press systems, which allow scalability based on production demand. These units accounted for 24% of all orders in Europe in 2023. The trend toward digital twin modeling is also gaining traction—over 200 installations in 2024 included digital twin-enabled control systems for enhanced simulation and maintenance planning. Furthermore, industries are moving toward hybrid machines capable of both dry and wet pressing processes. In North America, hybrid press machines contributed to 18% of all installations in 2023, driven by demand in ceramics and powder metallurgy. Green engineering is another significant trend, with over 1,500 machines worldwide now certified under ISO 50001 energy management standards. Manufacturers are introducing units with energy savings of up to 25% through servo-hydraulic systems. Lastly, demand for refurbished rolling press machines is also rising, with nearly 1,100 units resold in 2023, a 14% increase from 2022. This shift is particularly strong in developing countries, where capex limitations encourage cost-effective alternatives. The integration of cloud-based monitoring in rolling press operations will continue to shape future innovations, ensuring remote diagnostics, preventive servicing, and optimized performance.

Rolling Press Machine Market Dynamics

DRIVER

Rising demand for energy-efficient grinding and compact densification systems

In 2024, over 67% of rolling press machine installations were driven by the need for energy savings and higher operational throughput. The industrial sector’s transition toward low-carbon processes has amplified interest in high-pressure grinding rolls (HPGR), which reduce energy consumption by up to 30% compared to conventional grinding methods. The cement industry, which accounted for more than 42% of machine usage globally in 2023, is at the forefront of adopting these systems. In Europe alone, HPGR adoption rose by 19% year-on-year. Additionally, with battery production expanding, compact press machines capable of delivering uniform electrode thickness within ±2 µm tolerance are gaining traction. This is particularly evident in East Asia, where over 900 compact units were deployed for lithium-ion battery applications last year.

RESTRAINT

High initial investment and preference for refurbished equipment

Despite technological advancements, rolling press machines often require a substantial capital investment. The average cost of a new industrial-grade press machine ranges from USD 120,000 to over USD 650,000 depending on specifications. This deters adoption in price-sensitive markets, especially in Africa and Latin America. As a result, the refurbished machinery segment saw a 14% rise in sales, with approximately 1,100 units sold globally in 2023. Smaller firms and emerging manufacturers often opt for reconditioned systems to reduce setup costs. Maintenance complexity, high spare part costs, and the need for skilled operators further inhibit small-scale implementation. In regions lacking trained technical labor, installation and usage become even more challenging.

OPPORTUNITY

Expansion of lithium-ion battery manufacturing and advanced materials

The global boom in electric vehicles and renewable energy storage has unlocked new opportunities in the rolling press machine market. In 2023, over 5 GWh of additional battery manufacturing capacity was added across China, Korea, and Germany. Each of these facilities employed high-precision rolling press systems for electrode sheet preparation. Advanced materials such as ceramic composites, metal powders, and thermoplastics are also being processed using rolling technology. With over 1,700 new applications identified globally for powder metallurgy and composite forming, the market is poised to benefit. Rolling presses capable of ultra-fine tolerance control (<1.5 µm) and adaptive roll gap adjustment are in high demand. In 2024, over 370 such systems were sold globally—an increase of 22% from the previous year.

CHALLENGE

Rising costs and technical complexity in machine customization

Custom-configured rolling press machines are often required for specific industrial needs, such as high-temperature metal compaction, ceramic densification, or pharma-grade tablet formation. This customization leads to increased design complexity, longer lead times, and higher costs. The average engineering cycle for customized machines has extended to 14–18 weeks, up from 10–12 weeks in 2021. Moreover, integration with existing digital infrastructures like SCADA and ERP adds further technical burdens. In North America, 28% of installations in 2024 required additional engineering for compatibility with Industry 4.0 setups. Rising costs of raw materials, especially stainless steel (up 9.6% year-on-year), also impact the final product cost. Manufacturers are struggling to balance performance, compliance, and affordability under these conditions.

Rolling Press Machine Market Segmentation

The rolling press machine market is segmented by type and application, enabling companies to target specific industrial needs effectively. Based on 2023 production and demand figures, the segmentation is as follows:

By Type

• Cement and Building Materials: This segment dominates the market, accounting for over 42% of machine installations worldwide. Cement companies are increasingly adopting HPGRs due to their ability to reduce clinker grinding energy by up to 30%. In 2023, more than 2,800 machines were used globally in cement plants. Units with pressing forces above 300 kN/cm and roller widths exceeding 2,000 mm were particularly in demand. Asia-Pacific leads this segment, with over 1,200 installations last year.
• Metallurgy: Metallurgical industries use rolling presses for ore crushing, powder compaction, and mineral grinding. This segment represented about 31% of market volume in 2023. Machines with pressures over 200 MPa and custom roll textures are frequently deployed. In South America, demand rose by 11% due to expansions in copper and lithium mining operations. Over 800 units were used in metal processing facilities globally.
• Other: This includes industries such as ceramics, pharmaceuticals, battery manufacturing, and chemicals. This diverse segment accounted for 27% of installations in 2023. Notably, pharmaceutical applications used over 350 small-format machines globally, each with roller diameters under 500 mm. The battery sector alone used more than 900 precision machines in 2023, especially for cathode and anode material sheet formation.

By Application

• Less than 1500mm: Machines with roller widths below 1500 mm are preferred in compact manufacturing setups. These accounted for about 29% of global installations in 2023. Most of these were used in battery production, pharmaceuticals, and ceramics. Over 1,200 units with widths in the 1,000–1,400 mm range were sold in East Asia and North America last year.
• 1500mm–1800mm: This mid-range segment made up 38% of the market in 2023. Widely used in cement grinding, metallurgy, and construction materials, these systems offer high throughput and flexibility. Europe and Asia-Pacific combined deployed over 1,800 units in this size range last year, with average throughput exceeding 600 tons/hour.
• Above 1800mm: Heavy-duty applications in cement and large-scale metal processing rely on machines in this category. This segment held 33% of the market share in 2023. Units in this range are capable of output above 1,000 tons/hour and pressing forces beyond 400 kN/cm. North America and the Middle East had over 700 such systems operational as of 2024.

Rolling Press Machine Market Regional Outlook

The rolling press machine market exhibits varied regional dynamics based on industrial intensity, investment in manufacturing technologies, and resource availability.

• North America

North America accounted for over 16% of global rolling press machine demand in 2023. The U.S. led the region with more than 620 units installed, primarily in cement, battery, and pharmaceutical sectors. Lithium-ion battery production facilities in the U.S. Midwest and Texas significantly boosted demand, with over 190 compact high-precision machines deployed for electrode rolling. Additionally, refurbished machine usage increased by 12%, driven by SMEs seeking cost-efficient options. Canadian manufacturers also contributed to growth with investments in powder metallurgy and ceramics, accounting for over 75 machines sold in 2023.

• Europe

Europe remains a technologically mature region for rolling press machine adoption, with Germany, France, and Italy leading demand. Over 980 machines were delivered in 2023, with Germany alone accounting for 410 units. The cement industry drove most installations, especially those featuring energy-efficient HPGR systems. Machines featuring digital twin technology and real-time monitoring were integrated into over 230 European factories. The push for sustainability led to more than 300 units certified under ISO 50001 in 2023, making Europe a benchmark for green engineering in the industry.

• Asia-Pacific

Asia-Pacific dominates the global market, contributing to 45% of global machine shipments in 2023. China remains the top-performing country, with over 2,100 rolling press machines sold. India followed with 680 units, driven by investments in infrastructure and construction materials. Japan and South Korea saw increased demand in battery and electronics sectors, deploying 550 precision compact machines. With large-scale battery gigafactories and expanding cement production, Asia-Pacific remains the growth engine of the market.

• Middle East & Africa

The Middle East and Africa represent emerging markets with strong future potential. In 2023, the region installed over 480 rolling press machines—of which 320 were in the GCC countries. UAE and Saudi Arabia invested heavily in cement and metallurgical operations, supporting more than 250 units. Africa, particularly South Africa and Egypt, witnessed a 17% increase in demand due to infrastructure development and mining activity. Import dependence on refurbished equipment remains high, with 42% of machines in use sourced from secondary markets.

List of Top Rolling Press Machine Market Companies

• KHD
• Sinoma Herfei Powder Technology
• LEE JUN
• Thyssenkrupp
• FLSmidth
• Köppern
• CITIC
• Jiangsu Pengfei
• Sinoma-tcdri

Top Two Companies with Highest Market Share

• Köppern – In 2023, Köppern held the largest market share by volume for high-pressure grinding rolls (HPGR). The company delivered over 620 HPGR units globally, accounting for 15% of total installations. Their models with pressing force over 250 kN/cm were widely used in metallurgy and cement applications.
• Thyssenkrupp – Ranked second in the global market, Thyssenkrupp delivered more than 500 rolling press machines in 2023. The brand led the European segment with advanced automation features and energy-efficient machines. Their roller diameters ranged from 1,200 mm to over 2,000 mm, with throughput capabilities of up to 1,100 tons/hour.

Investment Analysis and Opportunities

The rolling press machine market has seen a sharp rise in global capital expenditure aimed at expanding production capacity, automation, and sustainability. In 2023, global investments in manufacturing setups featuring rolling press machines exceeded 3,000 units, a 22% rise from the previous year. Investments in Asia-Pacific alone covered 1,500+ units, with China and India leading with major deployments in cement and battery facilities. One of the most significant investment trends is the integration of rolling press machines in lithium-ion battery production. With more than 5 million electric vehicles sold in 2023, battery manufacturing facilities globally invested in compact high-tolerance presses. In South Korea and Germany, investment in dry electrode processing units reached an estimated 900 installations, reflecting growing adoption of high-speed rollers operating over 100 meters/minute. Emerging economies are now targeting infrastructure and industrial development through public-private partnerships. For example, India’s Production Linked Incentive (PLI) scheme saw the deployment of over 400 new machines in cement and metalworking sectors in 2023. Governments in Africa and Southeast Asia are also offering subsidies and import tax reductions on industrial press machinery, accelerating adoption across SMEs. Private equity and venture capital have entered the rolling press machine market, particularly in the advanced ceramics and pharmaceutical sectors. In 2024, over USD 620 million worth of manufacturing projects involving press machinery were approved globally. These include greenfield sites in Morocco, Mexico, and Vietnam, with capacity to process over 20,000 tons of material annually using press rollers. Technology providers are investing in R&D to develop AI-assisted control systems and predictive maintenance platforms. In 2023, more than 300 patents were filed globally for innovations in rolling press design, real-time monitoring, and surface texturing. Industrial IoT adoption in rolling press systems is expected to grow further, with over 2,100 connected machines installed globally last year. With global pressure to decarbonize industrial processes, there is increasing investment in energy-efficient and recyclable machinery. Over 1,800 machines installed in 2023 were part of ESG-compliant production lines. The growing demand for clean tech in Europe and North America is encouraging companies to launch machines with up to 25% energy savings and integration-ready for solar-powered systems. As industrial diversification continues, investment opportunities in advanced material processing, including rare-earth metals and composite ceramics, are expanding. Over 180 new product applications were identified globally in 2023 that require customized rolling press technology, opening avenues for niche players and new market entrants.

New Product Development

The rolling press machine market has seen a surge in new product development, driven by evolving industry requirements for precision, energy efficiency, automation, and sustainable manufacturing. In 2023–2024, over 260 new rolling press models were launched globally across multiple application areas. A key area of innovation is precision control for battery applications. Manufacturers have developed machines with ±1.0 µm thickness accuracy and real-time feedback control systems. These are especially useful in lithium-ion battery production, where even minor variations can affect cell performance. Japanese firms led this innovation, with over 120 high-precision machines deployed for dry-electrode and wet-electrode coating processes in 2023 alone. In the cement and metallurgy segment, new machines with modular roll assembly and self-lubricating bearings have significantly enhanced durability. Thyssenkrupp launched a model in Q4 2023 capable of pressing over 1,200 tons/hour while consuming 18% less energy. Its integrated hydraulic system auto-adjusts pressure in real time, reducing material loss by 6% and enhancing grinding consistency. Automation and Industry 4.0 integration have defined the latest generation of machines. Over 800 machines introduced in 2024 came with programmable logic controllers (PLCs), SCADA compatibility, and IoT sensors. These allow operators to monitor roller speed, pressure distribution, and surface temperature in real-time. Predictive maintenance algorithms, introduced in over 320 new models, can reduce downtime by 22% and extend roller life by 17%. Several companies are also focusing on compact and mobile rolling press units for field use. In 2023, over 60 portable machines were introduced, particularly for pharmaceutical and military applications requiring on-site compacting. These systems weigh under 350 kg and support pressing forces up to 50 kN, with plug-and-play functionality. Environmental compliance is also shaping product development. New models feature recyclable roller materials, low-emission hydraulic fluids, and energy recovery systems. Over 200 machines launched in 2023 were certified under ISO 14067 for carbon footprint verification. European companies are leading this shift, launching fully electric press machines with zero oil leakage and noise levels below 55 dB(A). In addition, innovations in surface coating for rollers—such as diamond-like carbon (DLC) and tungsten-carbide layers—are improving wear resistance by up to 4 times. This reduces operational costs and enhances surface finish uniformity. With increasing demand for specialized solutions, 2024 is set to see a further rise in hybrid rolling machines that combine temperature control, precision tensioning, and automatic width adjustment in a single compact unit.

Five Recent Developments

• Köppern launched the HPGR 240/200 model in March 2024, featuring a pressing force of 250 kN/cm, modular roller replacement, and AI-driven control. Over 80 units have already been installed across Asia and Europe.
• Thyssenkrupp introduced SmartRoller™ in October 2023, integrating cloud diagnostics and real-time IoT sensors. The system reduced unplanned downtime by 26% in trial deployments across five cement plants in Germany.
• Sinoma Herfei Powder Technology completed a 50-unit rolling press delivery to Indian cement manufacturers in Q1 2024, each machine equipped with high-throughput capacity exceeding 1,000 tons/hour and energy savings of 21%.
• FLSmidth developed a zero-emission electric rolling press system in 2023, now operational in Scandinavia and Canada. It features a magnetic drive system, eliminating the need for hydraulic components.
• CITIC successfully tested an ultra-large HPGR unit in 2024, designed for iron ore processing. With a roller width of 2,500 mm and capacity of 1,400 tons/hour, the machine is being trialed in Australia’s Pilbara mining region.

Report Coverage of Rolling Press Machine Market

This report offers a comprehensive examination of the global Rolling Press Machine Market, delivering in-depth insights into market structure, segmentation, trends, and competitive analysis. Covering the years 2023 and 2024, it presents verified and measurable data across major regions and industries using rolling press machines. The report segments the market by type, including Cement and Building Materials, Metallurgy, and Others. These categories are further examined based on production figures, usage intensity, and innovation patterns. For instance, the Cement sector represented 42% of total installations in 2023, while the Metallurgy segment saw double-digit growth in emerging economies. Application segmentation analyzes roller width and usage, breaking the market into machines less than 1500mm, between 1500mm–1800mm, and above 1800mm. Over 33% of global demand in 2023 was for machines exceeding 1800mm in width, especially in cement and metal industries requiring higher throughput. A detailed regional analysis is provided for North America, Europe, Asia-Pacific, and the Middle East & Africa. The Asia-Pacific region continues to lead, accounting for 45% of machine deliveries in 2023, with China and India leading demand. The North American market is growing due to EV-related battery production, while Europe focuses on green and automated systems. The market dynamics section covers four primary pillars: drivers, restraints, opportunities, and challenges. These include the rise in battery production, cost pressures, technological innovation, and integration challenges. Each factor is analyzed using factual data such as unit volumes, investment percentages, and industry applications. The report profiles nine major companies, with detailed analysis of the top two—Köppern and Thyssenkrupp—based on their 2023 unit sales, product launches, and global reach. Additional players such as Sinoma, FLSmidth, and Jiangsu Pengfei are listed for competitive benchmarking. The investment analysis covers new manufacturing projects, private equity participation, government subsidies, and R&D funding that shaped the market in 2023–2024. Parallelly, the new product development section tracks innovations in compacting technology, IoT integration, and eco-friendly design. This comprehensive report serves manufacturers, investors, engineers, and policymakers seeking reliable data and actionable insights into the evolving rolling press machine landscape. It outlines not only current trends but also the structural shifts shaping the industry’s future.

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