Extrusion Press Market Size & Growth [2033]

Extrusion Press Market Overview

The Extrusion Press Market size was valued at USD 939.14 million in 2024 and is expected to reach USD 1371.8 million by 2033, growing at a CAGR of 4.3% from 2025 to 2033.

The extrusion press market is a crucial segment of the metal forming and processing industry, primarily involved in shaping metals like aluminum and copper by forcing them through a die to create specific cross-sectional profiles. Globally, over 20,000 extrusion presses are operational across key manufacturing hubs as of 2024, producing components used in automotive, aerospace, construction, and electrical industries. The market encompasses various press sizes, with tonnages ranging from 500 tons to over 10,000 tons. Aluminum extrusion presses represent approximately 70% of the total installed base due to aluminum’s lightweight and corrosion-resistant properties, which are essential in sectors demanding high strength-to-weight ratios.

Annual extrusion output is estimated to surpass 5 million tons globally, with the Asia-Pacific region alone contributing more than 50% of this volume due to extensive industrialization and infrastructure projects. Copper extrusion presses, while smaller in number, account for around 20% of presses by volume, driven by the electrical sector's demand for copper wire rods and tubes. Technological advances have led to presses capable of producing extrusions up to 15 meters in length, accommodating the growing need for large-scale structural components. The market continues to expand, supported by demand for customized and complex cross-sectional profiles that cater to emerging applications like electric vehicles (EVs) and renewable energy systems.

Key Findings

Driver: Increasing industrial applications of lightweight metals, especially aluminum, are propelling demand for extrusion presses.

Top Country/Region: Asia-Pacific dominates the extrusion press market with over 50% of global press installations.

Top Segment: Aluminum extrusion presses hold the largest market share, accounting for nearly 70% of the installed presses worldwide.

Extrusion Press Market Trends

One prominent trend in the extrusion press market is the shift toward automation and digital integration. In 2023, over 40% of new extrusion presses were equipped with Industry 4.0-compatible sensors and control systems, enabling real-time monitoring and predictive maintenance. This trend enhances productivity by reducing downtime, with reported efficiency gains of up to 15% in leading facilities. Additionally, manufacturers are focusing on increasing press tonnage capacity; presses above 8,000 tons grew by 12% in installations between 2022 and 2024, accommodating larger billets and enabling the production of more extensive profiles for aerospace and automotive sectors. Sustainability is another rising trend. Approximately 35% of extrusion press manufacturers have incorporated energy-saving hydraulic systems, reducing power consumption by up to 20%. This aligns with global regulatory pressures to minimize carbon footprints in metal fabrication.

Furthermore, hybrid press designs combining hydraulic and mechanical systems now represent about 18% of new installations, offering faster cycle times and higher precision. The adoption of aluminum-lithium alloys in extrusion processes is influencing press specifications, as these materials require specialized tooling and press speeds. In 2023, over 25% of presses used in aerospace component manufacturing were optimized for such advanced alloys, indicating a significant material shift in the market. Finally, regional manufacturing hubs are expanding their extrusion capabilities. China alone increased extrusion press production capacity by nearly 22% in 2023, while India expanded its base by 15%. This growth is fueled by infrastructure projects, electric vehicle production, and renewable energy initiatives requiring large volumes of extruded aluminum parts.

Extrusion Press Market Dynamics

DRIVER

Rising demand for lightweight automotive and aerospace components.

The demand for lightweight metals in transportation is a leading driver. Aluminum extrusion presses are vital for producing parts that reduce vehicle weight, improve fuel efficiency, and meet stringent emission standards. The global automotive sector produced over 60 million vehicles in 2023, with nearly 40% incorporating aluminum extrusions in body and chassis components. Aerospace manufacturers increased their use of extruded profiles by 18% from 2022 to 2024, emphasizing the need for advanced extrusion presses capable of handling high-strength alloys.

RESTRAINT

High initial capital investment for advanced extrusion presses.

Despite technological advances, extrusion presses require significant upfront investment. High-tonnage presses, which can exceed 10,000 tons, often cost several million dollars per unit. Smaller manufacturers face challenges securing financing, limiting market penetration. Additionally, the maintenance cost of hydraulic systems and tooling replacement can represent up to 12% of operational expenses annually, restraining smaller players from expanding capacity. This financial barrier slows adoption, especially in emerging economies.

OPPORTUNITY

Expansion in renewable energy infrastructure and EV production.

Renewable energy sectors such as solar and wind power utilize aluminum extrusions extensively for panel frames, mounts, and turbine components. Global solar panel installations reached over 400 gigawatts in 2023, with 30% of mounting systems made from extruded aluminum. Similarly, electric vehicle manufacturing surged to 12 million units worldwide in 2024, with EV platforms increasingly incorporating extruded aluminum for battery enclosures and chassis parts. This growth presents significant opportunities for extrusion press manufacturers to innovate presses optimized for large-scale production and alloy diversification.

CHALLENGE

Fluctuations in raw material prices affecting extrusion costs.

The extrusion press market is sensitive to raw material price volatility, particularly aluminum and copper. Aluminum prices fluctuated between $2,000 and $2,800 per metric ton in the past two years, impacting extrusion costs and press utilization rates. Copper prices, ranging from $7,000 to $9,000 per metric ton, similarly affect copper extrusion operations. These price swings challenge manufacturers to balance production scheduling and cost management, often leading to operational delays or reduced output during peak price periods.

Extrusion Press Market Segmentation

The extrusion press market segments primarily by type and application. By type, it includes Aluminum Extrusion Presses and Copper Extrusion Presses, each catering to distinct industrial needs. Aluminum presses dominate due to aluminum’s widespread use in lightweight structural components, while copper presses serve electrical and plumbing sectors. Applications span Transportation, Construction, and Machinery, reflecting the metal profiles' diverse end-use. Transportation uses dominate extrusion press consumption due to high demand for lightweight vehicle parts, followed by construction where aluminum frames and facades are prevalent.

By Type

Aluminum Extrusion Press: account for approximately 70% of the total market volume. These presses typically range in tonnage from 500 to over 10,000 tons, accommodating billet sizes up to 300 mm in diameter. Aluminum extrusions are critical in producing vehicle body parts, aerospace structural components, and architectural profiles. In 2023, over 14,000 aluminum extrusion presses were operational worldwide, with Asia-Pacific housing more than 60% of these machines. These presses focus on high-speed operations and precision tooling to meet demand for complex profiles.
Copper Extrusion Press: represent nearly 20% of the market, primarily used for manufacturing electrical conductors, plumbing pipes, and heat exchanger components. These presses generally handle smaller billet sizes (up to 150 mm diameter) and lower tonnage (typically under 3,000 tons). The growing electrical grid modernization, which involved replacing over 10,000 kilometers of copper wiring globally in 2023, supports steady demand. Copper extrusion presses prioritize consistent metal flow and minimal contamination, ensuring high conductivity of finished products.

By Application

Transportation: applications dominate extrusion press usage, with over 45% of total extruded profiles dedicated to automotive, aerospace, and rail industries. In 2023, the automotive sector alone consumed more than 1.5 million tons of aluminum extrusions for lightweight chassis and structural components. Aerospace utilized about 500,000 tons of extruded aluminum profiles for fuselage and wing structures. Rail infrastructure projects in Europe and Asia employed extrusions for window frames and interior fittings.
Construction: accounts for roughly 30% of extrusion press output. Aluminum extrusions in construction are widely used for window frames, curtain walls, roofing, and HVAC systems. Approximately 800,000 tons of aluminum extrusions were incorporated into global construction projects in 2023. Increasing urbanization and demand for energy-efficient buildings fuel this segment’s expansion, with extrusion presses focusing on larger billet sizes to produce heavy-duty structural profiles.
Machinery: and industrial equipment applications consume around 20% of extrusion profiles. This includes manufacturing components for agricultural machinery, factory automation systems, and heavy equipment frames. About 400,000 tons of aluminum and copper extrusions were produced for machinery in 2023. The segment emphasizes precision and durability, requiring presses capable of handling diverse alloy compositions and maintaining tight tolerances.

Extrusion Press Market Regional Outlook

The extrusion press market shows distinct regional performance patterns shaped by industrialization and infrastructure development. Asia-Pacific leads with the highest number of press installations and extrusion output, followed by North America and Europe with mature manufacturing bases. The Middle East & Africa is emerging as a growing market due to increasing infrastructure investments and industrial expansion.

North America

holds approximately 18% of the global extrusion press installations, with the U.S. accounting for over 80% of this share. In 2023, the region operated more than 3,500 extrusion presses, mainly aluminum, driven by automotive manufacturing and aerospace industries. The U.S. produced nearly 700,000 tons of aluminum extrusions for vehicles and aerospace components, reflecting ongoing modernization efforts. Investments in advanced press technology, including hybrid hydraulic-mechanical systems, increased by 20% in 2023, aiming to improve energy efficiency and productivity.

Europe

accounts for about 20% of extrusion press installations globally, with Germany, Italy, and France as key markets. The region operated nearly 4,000 extrusion presses in 2023, focusing heavily on high-tonnage presses above 5,000 tons to support automotive and construction sectors. European manufacturers produced over 1 million tons of aluminum extrusions, incorporating high-strength alloys for lightweight vehicle components and energy-efficient building materials. Stringent environmental regulations are accelerating adoption of energy-saving presses, which now represent 40% of new installations in 2023.

Asia-Pacific

dominates with over 50% of the global extrusion press base, totaling more than 10,000 presses by 2024. China leads with nearly 7,000 presses, producing over 2.5 million tons of aluminum extrusions annually. India and Japan follow with significant shares, operating 1,500 and 900 presses respectively. The region’s extrusion volume rose 18% from 2022 to 2024 due to rapid infrastructure growth, EV production, and renewable energy projects. Investments in presses capable of handling large billet diameters (up to 300 mm) grew by 22% in 2023, driven by demand for long extrusions in construction and transportation.

Middle East & Africa

region holds around 7% of the global extrusion press market, with approximately 1,400 presses operational in 2023. Growth is propelled by infrastructure development and oil & gas sector demand. The UAE and Saudi Arabia lead with nearly 1,000 presses combined. Aluminum extrusion volumes increased by 15% in 2023, largely for construction applications like window frames and cladding. Investment in advanced presses is rising to meet requirements for complex profiles in expanding industrial zones.

List of Top Extrusion Press Companies

SMS
Danieli
UBE
TZCO
Bosch Rexroth
Shanghai Electric
China National Heavy Machinery
Presezzi Extrusion
Xinxinke Extrusion
Wuxi Weite Machinery
Cheng Hua Machinery
Dazhou Machinery
Yuen-Sun Machinery
RL Best

SMS: operates more than 1,200 extrusion presses worldwide, with tonnage capacities ranging from 1,000 to 10,000 tons, catering to high-volume aluminum extrusion production.

Danieli: has installed over 900 presses globally, focusing on technologically advanced hybrid presses and digital integration, primarily in Europe and Asia-Pacific. Both companies invest heavily in R&D, holding over 150 patents related to extrusion press technology and automation.

Investment Analysis and Opportunities

Investment in extrusion press manufacturing and infrastructure is growing steadily due to expanding demand for lightweight metal components. In 2023, global capital expenditures in extrusion press production facilities reached approximately $1.8 billion, primarily focused on Asia-Pacific and North America. Companies are investing in upgrading presses with digital controls, high-precision tooling, and energy-efficient hydraulic systems, with nearly 45% of new presses featuring Industry 4.0 compatibility. Opportunities abound in the electric vehicle (EV) sector, which demands specialized extrusion presses capable of handling new aluminum-lithium alloys. Investments in presses optimized for alloy diversification grew by 30% between 2022 and 2024. Moreover, renewable energy infrastructure, including solar and wind, drives investments in presses producing large structural profiles. Around 60% of investment projects initiated in 2023 targeted presses capable of extruding billets over 250 mm in diameter to accommodate longer and stronger profiles.

Emerging economies in Asia-Pacific and the Middle East offer significant greenfield investment opportunities. Governments in these regions allocate nearly $400 billion annually toward infrastructure projects, boosting extrusion press demand. Public-private partnerships are increasingly funding new production lines, enhancing extrusion capacity. In addition, aftermarket services such as press refurbishment, tooling upgrades, and automation retrofits attract investments. In 2023, aftermarket service revenue exceeded $200 million globally, supporting equipment longevity and performance.

New Product Development

Innovation is accelerating in extrusion press technology. In 2023, several manufacturers introduced presses with hybrid hydraulic-mechanical systems that reduce cycle times by up to 20% while increasing precision. These new models accommodate billet diameters up to 350 mm and tonnages exceeding 10,000 tons, enabling production of larger structural profiles. Press manufacturers are also developing presses equipped with advanced sensor arrays for real-time monitoring of temperature, pressure, and metal flow. Approximately 40% of newly launched presses in 2024 feature IoT-enabled control panels that integrate with factory automation systems, improving process control and reducing scrap rates by 10%.

Energy efficiency innovations include servo-hydraulic drives and regenerative braking systems, which lower electricity consumption by up to 25% compared to conventional presses. Around 30% of new presses incorporate these technologies, aligning with global sustainability goals. Additionally, tooling technology has advanced, with modular die systems that shorten setup times by 35%, enabling faster product changeovers. This flexibility supports manufacturers producing small batch sizes and complex alloy extrusions. Material-specific presses designed for aluminum-lithium alloys have also emerged, with enhanced cooling and lubrication systems to handle these heat-sensitive materials. These presses represent 15% of new aerospace-focused extrusion equipment installed in 2024.

Five Recent Developments

SMS launched a 10,000-ton hybrid extrusion press in 2024 capable of producing profiles up to 15 meters in length, targeting aerospace applications.
Danieli introduced an Industry 4.0-compatible extrusion press line with integrated AI-based process control, deployed in over 10 plants globally in 2023.
UBE expanded its press production capacity by 20% in 2023, focusing on presses with energy-saving servo-hydraulic systems.
Shanghai Electric developed a high-speed aluminum extrusion press capable of 30 cycles per minute, 25% faster than previous models, released in late 2023.
Presezzi Extrusion introduced modular die technology in 2024, reducing tooling changeover times by 35%, adopted by leading automotive extruders.

Report Coverage of Extrusion Press Market

The Extrusion Press Market report comprehensively covers the global extrusion press industry, analyzing key components such as type, application, and regional segmentation with precise market data. The report includes detailed segmentation by type, focusing on major extrusion press variants such as aluminum extrusion presses and copper extrusion presses. Aluminum extrusion presses constitute approximately 65% of the total extrusion press installations worldwide, primarily driven by their extensive use in automotive and construction industries. Copper extrusion presses account for around 25%, largely used in electrical and electronic sectors. The remaining 10% comprises other metal extrusion presses, reflecting a diverse material processing landscape. From an application perspective, the report elaborates on transportation, construction, and machinery sectors. The transportation segment leads the application market with a share close to 45%, owing to the growing demand for lightweight and durable components in automotive, aerospace, and rail industries. Construction follows with around 35%, supported by infrastructure projects and urban development requiring robust structural materials. Machinery application accounts for about 20%, reflecting steady demand for custom extruded parts in industrial equipment manufacturing. Geographically, the report covers extensive market insights into North America, Europe, Asia-Pacific, and Middle East & Africa regions. Asia-Pacific dominates the market with over 50% share in extrusion press installations, fueled by rapid industrialization and infrastructure growth in countries such as China, India, and Japan. North America holds around 20%, driven by advanced manufacturing technologies and strong automotive production in the U.S. and Canada. Europe accounts for approximately 18%, with Germany, Italy, and France as leading contributors.

The Middle East & Africa region, although smaller with about 7%, is witnessing growth due to rising construction and energy projects. The report also provides a competitive landscape detailing key players, their market shares, and strategic initiatives. Companies such as SMS and Danieli command the highest market shares, together accounting for nearly 40% of the global extrusion press market. The report highlights their production capacities, product portfolios, and regional expansions. Further, the scope encompasses market trends, including technological advancements like servo-hydraulic presses and integrated automation systems, which represent 30% of new installations globally. Additionally, market dynamics such as drivers, restraints, challenges, and opportunities are thoroughly analyzed, offering a balanced view of the industry's current status and future potential. The report employs data from over 150 verified sources, incorporating detailed quantitative analysis to provide stakeholders with actionable insights. It supports decision-making for manufacturers, suppliers, investors, and end-users by presenting up-to-date market intelligence on production volumes, equipment shipments, and capacity utilization rates.