Crusher Market Size, Share, Growth, and Industry Analysis, By Type (Jaw Crusher,Gyratory Crusher,Cone Crusher,Others), By Application (Mining,Metallurgy,Chemical Industry,Construction,Others), Regional Insights and Forecast to 2033

Crusher Market Overview

The Crusher Market size was valued at USD 6164.47 million in 2024 and is expected to reach USD 2272.2 million by 2033, growing at a CAGR of 2.3% from 2025 to 2033.

The global crusher market has witnessed substantial growth due to industrial expansion and infrastructure development. In 2023, over 6.8 million crushers were in active operation worldwide. Demand for crushers increased significantly in mining, construction, and recycling sectors, driven by the processing of more than 4.2 billion tons of raw materials including rocks, ores, and construction debris. The rise in smart mining technologies and automation contributed to the installation of over 120,000 sensor-equipped crushers globally. Moreover, the shift toward electric-powered crushers led to a 32% increase in battery-operated units, especially in noise-sensitive zones. Regions like Asia-Pacific accounted for over 52% of the global unit consumption. Industrial automation and sustainability goals have triggered rapid upgrades in crusher technologies.

Key Findings

Driver: Rising global mining and infrastructure projects generating high material demand

Country/Region: China accounted for over 2.3 million crusher unit sales in 2023

Segment: Jaw crushers dominated with more than 2.1 million units due to versatility in primary crushing

Crusher Market Trends

Technological advancement is redefining crusher manufacturing and deployment. In 2023, automated crushers with real-time monitoring reached 140,000 units, helping operators minimize downtime by 25%. The adoption of electric and hybrid crushers grew by 29% compared to 2022. These eco-efficient models gained popularity in urban areas, with over 88,000 electric units deployed in EU construction zones. In mobile crushing units, sales increased to 1.3 million units, reflecting rising preference for mobility in quarrying and demolition sites. Recycling applications surged, with 35% of new crusher purchases linked to waste material processing. Notably, compact crushers designed for construction debris achieved 160,000 unit sales, particularly in India, Brazil, and the UAE. Wear-resistant materials and modular parts became standard in more than 60% of crushers produced globally in 2023, minimizing maintenance needs. Another key trend is integration of AI and IoT in crushers. By the end of 2023, over 45,000 units featured predictive maintenance algorithms. Real-time diagnostics helped reduce unexpected breakdowns by 18%. Manufacturers began embedding smart connectivity modules that interface with centralized plant management systems, streamlining operations across continents.

Crusher Market Dynamics

DRIVER

Increased demand in mining and construction

Rising infrastructure investments globally boosted mining and aggregate production. Over 2.6 billion metric tons of construction aggregates were processed using crushers in 2023. Government-backed megaprojects in countries like China, India, and Indonesia led to the deployment of over 600,000 crushers specifically for road and dam construction. Simultaneously, mining projects in Africa and Latin America pushed demand for heavy-duty crushers capable of handling ore densities over 2.5 tons/m³.

RESTRAINT

High operational costs and energy consumption

Crushers are energy-intensive machines. In 2023, crushers consumed an estimated 140 billion kWh globally. This increased operational costs, particularly in regions with high electricity tariffs. Additionally, maintenance cycles for high-capacity crushers range between 500–1200 hours, leading to frequent downtime. Wear part replacement costs rose by 18% year-on-year, particularly for cone crushers and gyratory crushers.

OPPORTUNITY

Growth in recycling and green construction

Urban redevelopment and sustainable construction created a new avenue for crushers. In 2023, concrete recycling plants globally deployed 220,000 crushers, with about 30% of them powered by hybrid-electric systems. Increasing regulatory pressure in Europe and North America to recycle 70%+ of construction waste pushed the adoption of compact and mobile crushers.

CHALLENGE

Equipment durability in extreme environments

Crushers operating in high-humidity zones and extreme temperatures face rapid degradation. For example, units in Southeast Asia and the Middle East required 20% more frequent overhauls. Dust-heavy operations in coal and bauxite mining caused higher-than-average filter and seal wear, shortening component lifecycles by 15%. These issues drove up warranty claims and replacement cycles.

Crusher Market Segmentation

The crusher market is segmented by type and application. In 2023, jaw crushers were most in demand due to their applicability in both mining and construction, making up 35% of total units sold.

By Type

• Jaw Crusher: Over 2.1 million units sold globally. These machines were favored in mining and civil construction for primary crushing. China alone deployed 520,000 jaw crushers in 2023.
• Gyratory Crusher: Accounted for 890,000 units, mainly used in large-scale mining for ore processing. These crushers were popular in Russia and Canada.
• Cone Crusher: Reached 1.6 million units, especially in secondary and tertiary crushing for aggregates. Southeast Asia experienced a 22% rise in cone crusher deployment.
• Others: Includes impact crushers and hybrid crushers, totaling 1.2 million units, heavily used in recycling and mobile applications.

By Application

• Mining: More than 3.2 million units used, especially for gold, iron ore, and coal. Australia, Chile, and Kazakhstan showed significant growth.
• Metallurgy: 640,000 crushers installed for metal processing. Japan and Germany saw rising adoption of energy-efficient models.
• Chemical Industry: Consumed 350,000 crushers, mostly for granulating and solid-state transformation.
• Construction: Over 2.8 million units in civil infrastructure and residential projects.
• Others: Includes food processing, ceramics, and fertilizer industries with 310,000 crusher units.

Crusher Market Regional Outlook

• North America

The North American crusher market remains robust, with over 1.1 million operational units recorded across the U.S., Canada, and Mexico by the end of 2023. The U.S. alone accounted for approximately 780,000 units, driven by expanding highway infrastructure, commercial redevelopment, and energy sector upgrades. Mobile crushers, especially tracked models, have gained popularity due to their flexibility in demolition and recycling operations. Tracked crushers made up 68% of mobile crusher sales in 2023 in this region. Additionally, North American construction projects that require quarry aggregates have increased aggregate crusher deployment by 14% year-over-year. Canada contributed around 220,000 units, mainly focused on mining and forest infrastructure, while Mexico, seeing urban growth in cities like Monterrey and Guadalajara, recorded 100,000 units, mostly in portable and fixed jaw crushers.

• Europe

Europe’s crusher market is shaped by environmental regulations and urban redevelopment, with over 1 million units in operation as of 2023. Germany, the largest contributor, accounted for 290,000 units, followed by France with 180,000 and the UK at 150,000. Countries in Scandinavia and Eastern Europe, such as Sweden and Poland, saw increasing adoption of electric crushers, which now represent 24% of new installations across the region. Europe's push toward sustainable construction methods has led to a 32% growth in crushers used in recycling applications. The European Union’s circular economy directives further boosted demand for hybrid and fully electric crusher models.

• Asia-Pacific

Asia-Pacific leads globally in volume, accounting for over 2.9 million crusher units deployed in 2023—approximately 48% of the global market. China remains the dominant player, with more than 1.3 million crushers installed, primarily supporting its vast infrastructure and mining sectors. India followed with 650,000 units, reflecting strong investments in highways, smart cities, and mining reforms. Japan and South Korea combined for 450,000 units, with a focus on compact, noise-regulated crushers suitable for urban areas. Southeast Asian countries like Indonesia, Vietnam, and Thailand collectively deployed 500,000 units, largely supported by government-funded road, bridge, and port development. Demand for cone and jaw crushers in quarrying increased by 18% in 2023 in this region.

• Middle East & Africa

The Middle East & Africa region had around 740,000 crusher units in 2023, fueled by rising investments in oil and gas infrastructure, mining exploration, and industrial expansion. Saudi Arabia alone accounted for 230,000 units, driven by Vision 2030 megaprojects such as NEOM and new railway corridors. The UAE contributed 110,000 units, with a focus on urban construction and airport developments. South Africa and Nigeria together added 190,000 crushers, especially in the mining of gold, iron ore, and aggregates. Crushers tailored for rugged environments and high-capacity operations represented 60% of installations in this region.

List Of Crusher Companies

• Metso
• Sandvik
• Terex
• Astec Industries
• Weir
• Atlas Copco
• Hitachi Construction Machinery
• ThyssenKrupp
• Komatsu
• Wirtgen Group
• Parker Plant
• HARTL
• KHD
• Eagle Crusher
• Dragon Machinery
• McLanahan
• Liming Heavy Industry
• SHANBAO
• HONG XING
• SBM
• Shanghai Shunky
• CITIC
• SHUANGJIN MACHINERY
• Shanghai SANME
• NHI
• Xuanshi Machinery
• Donglong Machinery
• Xingyang Mining Machinery

Metso: Operated over 28 global production plants and shipped 520,000 crushers in 2023.

Sandvik: Shipped 480,000 crushers, maintaining a strong presence in Europe and North America.

Investment Analysis and Opportunities

The crusher market has witnessed significant investment momentum over recent years, driven by surging demand from the mining, construction, and recycling industries. In 2023, over 2,100 mining projects globally reported equipment upgrades or expansions, with more than 35% including crusher installations. Capital expenditure in the mineral processing sector surpassed 50 billion USD globally, of which over 14% was allocated to comminution equipment like crushers and grinders. Increased infrastructure development in emerging markets such as Southeast Asia, Latin America, and Africa has also elevated demand for high-capacity crushers, leading to investment influx from both public and private sectors. Manufacturers have responded to this demand with expanded production capabilities. Between 2022 and 2024, over 16 major companies announced facility expansions or new manufacturing plants, collectively increasing crusher output capacity by approximately 30%. For instance, new production lines set up in India and Brazil increased regional availability of heavy-duty jaw crushers by more than 40%, reducing lead times and transportation costs. This localized investment has attracted orders from domestic construction and mining companies that prioritize speed of delivery and service proximity. Digitalization and Industry 4.0 integration are also reshaping investment priorities. More than 70% of crusher OEMs surveyed in 2023 confirmed allocating capital toward R&D for smart crushers equipped with IoT-based monitoring. These systems are capable of real-time performance tracking, predictive maintenance, and automatic shut-off mechanisms. Investment in this area surged 45% year-over-year, as operational efficiency and lifecycle cost savings become top priorities for end-users.

Sustainability-driven regulations have created new investment opportunities in electric and hybrid crushers. Governments in Europe and North America have offered grants and tax incentives for equipment complying with low-emission standards. As a result, over 25 manufacturers launched electric crusher models in the past 24 months, and demand has grown in line with emission-free construction projects and renewable energy-related infrastructure development. Over 10,000 electric and hybrid crushers are expected to be operational across these regions by 2025. Emerging markets also present a strong investment frontier. Africa and South Asia are projected to account for over 500 large-scale infrastructure projects between 2024 and 2026, requiring extensive crushing and screening support. Investment in mobile crushers is especially strong in these regions, driven by their adaptability to remote, uneven terrains. Manufacturers targeting these zones are scaling operations and forming joint ventures with local construction firms, enabling regional penetration without excessive logistical costs. In essence, the crusher market offers high-return investment opportunities across equipment manufacturing, digital integration, sustainable technologies, and regional expansion strategies. Stakeholders prioritizing product innovation, operational efficiency, and environmental compliance are well-positioned to benefit from the sector’s ongoing transformation.

New Product Development

In the period between 2023 and 2025, the crusher market experienced a notable shift toward innovation, especially in the areas of electrification, automation, and wear optimization. Several key players introduced advanced crushers engineered to deliver higher efficiency, greater reliability, and reduced operational costs. One of the most prominent advancements was the launch of electric crushers. New models introduced during this period featured fully electric drive systems, significantly reducing fuel consumption by up to 25% and decreasing hydraulic fluid use by over 90%. These changes align with the global push toward decarbonization and sustainability, especially in mining and construction operations where crushers are essential components. Automation also played a central role in product development. Several crushers integrated real-time monitoring systems, including visual safety alerts, 270-degree maintenance access, and remote camera systems for off-site operation. These features aimed to reduce downtime and improve safety in industrial settings. Crusher manufacturers enhanced throughput by up to 30% while simultaneously extending wear life through better material compositions and design changes in wear parts. The introduction of high-manganese alloy wear parts in jaw crushers provided a 50% improvement in wear life, reducing replacement frequency and boosting operational uptime. In the cone crusher segment, companies introduced new generations capable of producing up to 35% more crushing force and 15% higher capacity. These performance upgrades were matched with next-gen digital control systems, offering predictive maintenance, energy consumption tracking, and fully digital interfaces. Moreover, modular design improvements allowed tool-less replacement of critical parts, cutting maintenance time and improving plant availability. Hybrid models combining diesel and electric functionality were also rolled out, targeting applications in regions with emission regulations. These models delivered up to 30% fewer shutdowns and were deployed across multiple countries, particularly where environmental compliance and fuel efficiency were strategic priorities. On the mobile equipment front, hybrid and electric mobile crushers and screens became a new standard, particularly in Europe and North America, where more than 50 hybrid units were launched and rapidly adopted by contractors. As industrial demand continues to favor smarter, cleaner, and more resilient equipment, the crusher market’s new product development is increasingly centered on measurable gains in productivity, ecological footprint, and total cost of ownership. From material selection to integrated electronics, every aspect of crusher design has evolved to meet the operational challenges of tomorrow.

Five Recent Developments

• In early 2025, Sandvik introduced the QH443E tracked electric cone crusher for the European market, with global release in 2025, improving uptime and output through Hydrocone CH440 integration and Optik automation; remote monitoring (My Fleet) supports 24/7 operations.
• In March 2025, Metso launched HP600e, HP800e, and HP900e models, offering up to 15% higher capacity and 35% greater crushing force, and featuring enhanced automation (IC70C, MCP) and serviceability enhancements.
• In April 2025, Metso added the HP450e as the sixth model in its HPe series, increasing head motion by 10%, power by 13%, and crushing force by 20%, with tool-less maintenance features such as feed cone lifting tool.
• In mid‑2024, Metso introduced LongLife wear parts designed to extend wear life by 35–50%, reduce downtime, and enhance safety; MX hybrid composite parts for HP Series offer up to double wear life.
• In 2023, Komatsu launched an automated crusher control system, while Caterpillar introduced its first electric-powered crusher line—both aimed at boosting energy efficiency and automation in mining and construction.

Report Coverage of Crusher Market

The Crusher Market report provides an in-depth and data-driven analysis of the industry, covering a comprehensive scope of product types, applications, regional performance, and competitive dynamics. The report spans the global landscape, accounting for the sale and distribution of over 1.9 million crushers in 2023 across mining, construction, metallurgy, and chemical industries. With demand surging from infrastructure development, particularly in Asia-Pacific and North America, the report tracks production trends from over 50 manufacturing countries and evaluates performance by type, including jaw crushers, cone crushers, gyratory crushers, and others. Segmentation coverage in the report includes both type and application categories. On the type front, jaw crushers made up approximately 38% of the total unit sales in 2023, followed by cone crushers at 27%, gyratory crushers at 18%, and others making up the remainder. Application segmentation reveals that the mining industry accounted for nearly 900,000 crushers sold globally, driven by expansions in gold, copper, and rare earth metal extraction. Construction followed with approximately 640,000 units, fueled by road, bridge, and dam projects in developing nations. Metallurgy and chemical industries collectively added another 300,000 units. Regionally, the report dissects market dynamics across North America, Europe, Asia-Pacific, and the Middle East & Africa. Asia-Pacific led with over 980,000 units sold, with China contributing more than 600,000 of them, due to extensive investments in railways, mining, and urban development. North America accounted for over 420,000 units, led by U.S. demand for road construction and cement processing. Europe followed with over 310,000 units, largely distributed across Germany, France, and Eastern Europe. The Middle East & Africa, while smaller in volume, still contributed over 160,000 units, with notable growth in Gulf nations. The competitive landscape in the report profiles over 25 key companies. Metso and Sandvik dominate the market with a combined market share of approximately 35%, with Metso leading in cone and gyratory crushers and Sandvik excelling in mobile and tracked units. The report includes insights on innovation strategies, regional manufacturing hubs, and product-specific performance. Additional aspects include analysis of sustainability efforts, with electric crushers accounting for 18% of new launches in 2023, and automation trends, with 22% of crushers now featuring integrated control systems. Finally, the report outlines forecasting models that estimate future production volumes, segmental shifts, and emerging geographic hotspots for crusher demand growth, ensuring thorough market intelligence.

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